As a core product of Shenzhen Hengcheng Weiye, a professional high-end UV printing equipment manufacturer with 13 years of technical experience and over 3000 units of cumulative sales, the TianJi-4001 High-Speed Digital Carton Printing Machine is a tailor-made high-efficiency printing solution for the packaging and printing industry. It integrates advanced one-pass printing technology, intelligent control systems and humanized design, breaking the limitations of traditional carton printing and realizing flexible, high-quality and fast digital printing of carton products.
Carton Machine
The TianJi-4001 High-Speed Digital Carton Printing Machine is a professional one-pass digital printing equipment independently R&D and produced by Hengcheng Weiye, a source factory with mature R&D and production capabilities of printing inkjet and printing systems. Adhering to the corporate tenet of "High Quality, Intelligence and Standardization", this carton printing machine is built for the packaging and printing industry, focusing on solving the pain points of traditional carton printing such as complex plate making, high MOQ, slow customization and high cost.
It adopts a fully integrated mechanical and electrical design, with a compact and reasonable equipment structure, and is equipped with a professional one-pass printing system, realizing direct printing on various carton substrates without plate making. The machine supports both single-piece feeding after die-cutting and roll-to-roll printing with post die-cutting, matching different production processes of customers. With an independent servo system and PLC automatic control, it realizes intelligent and automated printing operation, and is equipped with a complete one-stop service system from pre-sales sample proofing, on-site planning to after-sales fault handling and regular tracking, providing customers with comprehensive technical support and service guarantee throughout the whole process.
Technical Specifications & Advanced Features
Core Technical Parameters
- Printhead: HP PageWide A3 4-color Printhead, original high-quality accessory with long service life, single printhead width 297mm, supporting horizontal printhead splicing, print width adjustable from 40-300mm
- Ink System: Water-based dye ink / water-based pigment ink optional; eco-friendly formula, with siphon belt ink shortage alarm device for reliable ink supply
- Drying System: Natural drying, matching water-based ink characteristics, no additional curing equipment required, energy-saving and efficient
- Printing Modes: 4 modes optional (high-speed/sketch/standard/high precision), resolution up to 1200×1200dpi, printing speed up to 50m/min (1200×300dpi high-speed mode)
- RIP Software: RIIN SharpPrint Embedded + Tianji digital printing control software, supporting efficient file processing and flexible parameter adjustment
- Print Media: Applicable to media with width 40-100mm (standard feeding), length 100-400mm (max feeding, up to 500mm), thickness 1.0-30mm; suitable for various water-absorbent carton materials
- Conveying & Adsorption: Leading edge and printing unit with independent servo systems + PLC automatic control; honeycomb high-precision adsorption platform with four-zone independent control, ensuring stable media feeding and positioning
- Rewind & Unwind System: Feeder separation feeding system, slide-rail type receiving hopper, professional rewinding system, matching continuous production
- Power & Size: AC220V-250V 2P+PE, 50A 50/60HZ, host power 15KW; equipment size 1010mm(L)×630mm(W)×900mm(H), net weight 100kg, compact structure saving workshop space
- Worksite Requirement: 1200mm(L)×1000mm(W)×1200mm(H), low site threshold for small and medium-sized enterprises
Advanced Product Features
- Automatic Moisturizing Protection: Equipped with a fully sealed moisturizing device, which effectively protects the printhead in standby or shutdown state, extends printhead service life, and significantly reduces daily maintenance time and frequency.
- Intelligent Ink Shortage Alarm: Large-capacity ink cartridge supply system with audio-visual ink shortage alarm, which displays the missing ink color and immediately halts printhead operation to prevent dry burning and printhead damage, reducing operating costs.
- Powerful Color Management: Adopts powerful RIP screening technology, supports ICC profile-based color calibration and spot color calibration function, realizes stable and efficient file processing, enhances color quality, and guarantees consistent color reproduction for mass production.
- Variable Data Printing: No plate required, supports variable data per sheet printing, perfectly matching personalized customization needs of multiple batches with small quantities, realizing immediate delivery and use.
- High-Precision Adsorption & Feeding: Honeycomb four-zone independent adsorption platform ensures flat and stable media during printing; independent servo conveying system realizes high-precision positioning, avoiding printing offset and improving product qualification rate.
Unmatched Advantages Over Conventional Printers
Compared with traditional carton printing machines such as flexo and offset printers, the TianJi-4001 Digital Carton Printing Machine has revolutionary competitive advantages, perfectly adapting to the development trend of digitalization and customization in the packaging industry:
- No Plate Making, Low MOQ, Flexible Customization: Abandon the complex traditional plate making process, realize one-sheet start printing, break the MOQ limitation of traditional printing, and meet the personalized customization needs of small batches, multiple varieties and fast delivery of carton products, which is more suitable for the current market demand for customized packaging.
- Higher Printing Efficiency & Shorter Production Cycle: Adopt one-pass printing technology, with printing speed up to 50m/min, and realize continuous production with roll-to-roll and automatic feeding system. There is no need for plate changing and debugging time for different orders, greatly shortening the production cycle and improving order response speed.
- Lower Comprehensive Operating Cost: On the one hand, it saves the plate making cost, plate changing labor cost and material waste caused by plate debugging; on the other hand, the original HP printhead has a long service life, and the intelligent protection system reduces the failure rate and maintenance cost of the equipment, and the eco-friendly water-based ink has a higher cost performance, effectively reducing the per unit printing cost of cartons.
- Stable and High-Quality Printing Effect: With resolution up to 1200×1200dpi, it realizes fine ink dots and precise dot placement, and the printed cartons have vibrant colors, clear small characters and excellent color fastness. The professional color calibration system ensures consistent color reproduction of mass production, and the printing effect is far superior to traditional printing for fine patterns and small text printing.
- Eco-Friendly Printing & Compliance with Environmental Standards: Adopt water-based dye/pigment eco-friendly ink, no harmful gas emission during printing, in line with national environmental protection requirements, and the printed carton products meet the food contact and environmental protection standards, expanding the application scope of carton products.
- Intelligent Operation & Low Threshold: Equipped with PLC automatic control and professional embedded control software, the operation interface is simple and intuitive, no special professional operators are required, and the training cost is low. The compact equipment structure occupies a small area, which is suitable for the production layout of small and medium-sized packaging enterprises.
- Comprehensive After-Sales Service & Guaranteed Operation: Backed by Hengcheng Weiye's one-stop service system, it provides free pre-sales proofing, on-site planning, equipment operation training, and 15-minute proactive response, 2-hour solution provision, 8-hour on-site service in the province and 1-year free maintenance after-sales service, eliminating customers' worries about equipment use.
Diverse Industrial Applications
The TianJi-4001 High-Speed Digital Carton Printing Machine is mature and stable in performance, with strong material adaptability, and is widely applicable to the packaging and printing industry, especially for the digital printing of various carton and paper packaging products, covering multiple application scenarios such as daily consumer goods packaging, food packaging, gift packaging and commercial packaging:
Core Printing Materials
It supports direct printing on various water-absorbent carton and paper substrates, including A/B/C/E corrugated cardboard, honeycomb cardboard, finished corrugated cartons, white cardboard, yellow cardboard, kraft paper, wallpaper, paper rolls and other base materials, meeting the printing needs of different thickness and specifications of carton products.
Specific Application Scenarios
- Food Packaging: Pizza boxes, cake boxes, food cartons, paper cups and paper bags, with eco-friendly water-based ink meeting food contact safety standards, and clear printing of product information, patterns and anti-counterfeiting marks.
- Daily Consumer Goods Packaging: Shoe boxes, gift boxes, file bags, shopping bags, paper tags, realizing personalized customization of packaging patterns and LOGOs for small and medium-sized consumer goods enterprises, and supporting fast update of packaging designs.
- Commercial & Cultural Packaging: Postcards, greeting cards, envelopes, cardboard bookmarks, gift cards, with high-precision printing to restore fine patterns and text, meeting the high aesthetic requirements of cultural and creative packaging.
- E-Commerce Packaging: Customized e-commerce express cartons, realizing variable data printing (such as order number, recipient information, brand LOGO), matching the fast customization and large batch needs of e-commerce packaging.
- Small and Medium-Sized Brand Packaging: For small and medium-sized enterprises with small order quantities and frequent packaging updates, it realizes low-cost and fast customization of carton packaging, helping brands to quickly launch personalized packaging and enhance brand image.
This equipment is labor-saving and cost-effective, with fast and convenient operation, and is an ideal digital printing equipment for small and medium-sized packaging and printing enterprises, e-commerce supporting packaging factories, and brand self-operated packaging workshops.
| Product name |
TianJi-4001 carton printer |
| Print head |
HP page width A3 print head |
| Print resolution |
300-1200DPI |
| Media width |
40-100mm |
| Standard charging medium length |
100mm-400mm |
| Media thickness |
1.0-30mm |
| Net weight |
100kg |
| Equipment size |
1010mm(L)X630mm(W)X900mm(H) |
| Printer scanner type |
Digital Jet Printing |
